Aerated concrete, line capacity 50 m3 per shift (with fly ash)



 #

 Item 

 Q-ty

1

Complex of design and technological development on non-autoclave aerated concrete blocks’ production

1

 

- process design of the line;  


- layout arrangements (plan of equipment placement) on customer’s areas); 


- estimation of company’s work pattern and production plan; 


- estimation of acceptance and storage site of raw materials and components; 


- estimation of mixing site; 


- equipment selection and specification; 


- description of non-autoclave aerated concrete products’ manufacturing techniques; 

 

  

Technologist’s visit for start-up of the line, development of processing methods for products manufacturing, and also staff training.

 

 

Development of individual process regulations of goods’ production.

 

1

Silo for consumable materials storage V – 52 m3 (it is possible to provide schemes for individual processing)

2

 

List of equipment:

 

 

Filter

 

 

Feeding pipeline

 

 

Ladder

 

 

Hatch

 

 

Head guard

 

 

Aeration system

 

 

Collector

 

 

Vibrator

 

 

Cement shuttle

 

2

Cement screw conveyor 
(L - 5 m*, gear motor (Italy), N – 3  kW)

1

3

Fly ash screw conveyor 
(L - 5 m*, gear motor (Italy), N – 3  kW)

1

4

Water treatment complex*

1

 

List of equipment:

 

 

Bin for storage and warming of water (V – 1,0 m3)

 

 

Electric boiler (24 kW)

 

 

Circulating pump

 

 

Water boosting pump

 

 

Float switch

 

 

Solenoid valve

 

 

One-way valve

 

 

DV-1700 Electronic water gauge

 

 

Control panel

 

 

Frame

 

 

Switching system

 

1

Platform*

(it is possible to provide schemes for individual processing)

1

2

Electronic control system*

1

3

Weigh hopper (weighing capacity range to 1000 kg)

1

 

List of equipment:

 

 

Strain sensors

 

 

Vibrator

 

4

Mixer for aerated concrete (0,85 m3)

2

1

ARK Automated cutting set for both vertical and horizontal sawing of mass with saw bands*

  1

 

List of equipment:

 

 

Rail tracks

 

2

Mould for aerated concrete filling (V – 0,85 m3).

59

* Final cost is determined after the stage of design in view of a placement.   

* Cost of the line will fall significantly if customer makes or purchases storages for raw materials on his own.

 

List of additional equipment and materials for non-autoclave aerated concrete production 

#

Item

Q-ty

Special vehicles

1

Automated forklift           

1

Additional equipment

2

Stocking hydraulic carts

2

3

Household equipment, tools

 

Other 

Consumption per month (25 work. days)

4

Pallets for blocks stacking (reusable), pcs.

1250

5

Machine for strapping with polypropylene type, 2pcs.

---

6

Polypropylene string, m

18750

7

Wrap tape, m

37500 

  • Area of production site required 500-1000 m2
  • Ceilings height min 6 m* 
  • Temperature indoor min +15..+200С 
  • Electric power required 50-60 kW/hr 
  • Water system required. 
  • Staff required – 6 persons, technologist/supervisor – 1 person.