1 Manual loading line for non-autoclave foamed concrete blocks’ production with sand as a filling agent
(capacity 10 m3 per shift)
1. Water meter
2. RSG -1000
3. Vibration screen
4. Compressor
5. Moulds FM-1,47 м3
6. RK-3 Cutting set
7. Storage area for finished product
# |
Item |
Q-ty | |
1 |
VG-1 Vibration screen |
1 | |
2 |
Water meter DV-1700 |
1 | |
3 |
Water pump 17 m3/h |
1 | |
Mixing sector | |||
3 |
RSG -1000 Mixer for foamed concrete (with embedded semi-automatic foam generator) |
1 | |
4 |
Compressor (capacity of 500 l/min) |
1 | |
Thermal treatment sector Thermal treatment cases are made by customer according to the project | |||
Moulding sector | |||
Sawing sector | |||
1 |
Cutting machine «RK-3» for sawing mass concrete on blocks of definite size |
1 | |
2 |
Mould for foam concrete filling (V – 1,47 м3) |
7 | |
Additional services | |||
1 |
Visit of our technologist for equipment adjustment, proportioning, development of processing methods for make-up of foam concrete using raw materials of the Customer, and also staff training |
By agreement |
Necessary area of production required 250-300 m2.
Temperature indoor min +15+200С
Electric power required 15-20 kW/hr
Water supply required.
Staff required – 3 persons, technologist/supervisor – 1 person.
List of additional equipment and materials for non-autoclave foamed concrete production | ||
# |
Item |
Q-ty |
Special vehicles | ||
1 |
Automated forklift |
1 |
Additional equipment | ||
3 |
Stocking hydraulic carts |
1 |
4 |
Household equipment, tools |
|
Other | ||
Consumption per month (25 work.days) | ||
5 |
Pallets for blocks stacking (reusable), pcs. |
250 |
6 |
Machine for strapping with polypropylene type, 2pcs. |
--- |
7 |
Polypropylene string, m |
3500 |
8 |
Wrap tape, m |
7500 |
Material consumption.*
Mark by average density |
D 600 |
D 800 | ||
consumption |
Cement, t |
1 m3 |
0,35 |
0,4 |
Shift |
3,5 |
4 | ||
Sand, t |
1 m3 |
0,2 |
0,35 | |
Shift |
2 |
3,5 | ||
Foaming agent, l |
1 m3 |
0,8 |
0,7 | |
Shift |
8 |
7 |
* Mixes can be corrected in view of the Customer’s raw materials’ peculiar properties.