1 Manual loading line for non-autoclave foamed concrete blocks’ production with sand as a filling agent  
(capacity 10 m3 per shift)

 
1. Water meter  
2. RSG -1000
3. Vibration screen
4. Compressor
5. Moulds
 FM-1,47 м3
6. RK-3 Cutting set
7. Storage area for finished product

 
 

#

Item

Q-ty

1

VG-1 Vibration screen

1

2

Water meter DV-1700  

1

 3

Water pump 17 m3/h

 1

Mixing sector

3

RSG -1000 Mixer for foamed concrete (with embedded semi-automatic foam generator)

1

4

Compressor (capacity of 500 l/min)

1

Thermal treatment sector

Thermal treatment cases are made by customer according to the project

Moulding sector

Sawing sector

1

Cutting machine «RK-3» for sawing mass concrete on blocks of definite size

1

2

Mould for foam concrete filling (V – 1,47 м3)

7

Additional services

1

Visit of our technologist for equipment adjustment,   proportioning, development of processing methods for make-up of foam concrete using raw materials of the Customer, and also staff training

By agreement

 Necessary area of production required 250-300 m2.

Temperature indoor min +15+200С

Electric power required 15-20 kW/hr

Water supply required.

Staff required – 3 persons, technologist/supervisor – 1 person.

 

List of additional equipment and  materials for  non-autoclave foamed concrete production

   #

Item

Q-ty

Special vehicles

1

Automated forklift             

1

Additional equipment

3

Stocking hydraulic carts

1

4

Household equipment, tools

 

Other

Consumption per month (25 work.days)

5

Pallets for blocks stacking (reusable), pcs.

250

6

Machine for strapping with polypropylene type, 2pcs.

---

7

Polypropylene string, m

3500

8

Wrap tape, m

7500

 

Material consumption.*

Mark by average density

D 600

D 800


Material

consumption

Cement, t

1 m3

0,35

0,4

Shift

3,5

4

Sand, t

1 m3

0,2

0,35

Shift

2

3,5

Foaming agent, l

1 m3

0,8

0,7

Shift

8

7

* Mixes can be corrected in view of the Customer’s raw materials’ peculiar properties.