Manual loading line for non-autoclave foamed concrete blocks’ production with sand as a filling agent
(capacity 20 m3 per shift)


  

1. Water meter    
2. RSG -1000
3. Vibration screen
4. Compressor
5. Moulds FM-1,47 м3
6. RK-3 Cutting set
7. Storage area for finished product

 

#

Item

Q-ty

Section of storage, preparation and  feeding of raw materials

1

VG-1 Vibration screen

1

2

Water meter DV-1700

1

 3

Water pump 17 m3/h

 1

Mixing section

3

RSG -1000 Mixer for foamed concrete (with embedded semi-automatic foam generator)

1

4

Compressor (capacity of 500 l/min)

1

Thermal treatment sector

Thermal treatment cases are made by customer according to the project

 

Moulding sector

Sawing sector

1

RK-3 Cutting machine for sawing mass concrete on blocks of definite size

1

2

Mould for foam concrete filling (V – 1,47 м3) it is possible to provide schemes for individual processing

14

Additional services

 1

Visit of our technologist for equipment adjustment,   proportioning, development of processing methods for make-up of foam concrete using raw materials of the Customer, and also staff training

By agreement

Area of production site required 500-600m2.

Temperature indoor min +15+200С

Electric power required 20-25 kW/hr

Water supply required.

Staff required – 5 persons, technologist/supervisor – 1 person.

 

List of additional equipment and  materials for  non-autoclave foamed concrete production

#

Item

Q-ty

Special vehicles

1

Automated forklift             

1

Additional equipment

3

Stocking hydraulic carts

2

4

Household equipment, tools

 

Other

Consumption per month (25 work. days)

5

Pallets for blocks stacking (reusable), pcs.

500

6

Machine for strapping with polypropylene type, 2pcs.

---

7

Polypropylene string, m

7000

8

Wrap tape, m

15000

 

Material consumption.*

 

Mark by average density

D 600

D 800

 

Material

 consumption

Cement, t

1 m3

0,35

0,4

Shift

7

8

Sand, t

1 m3

0,2

0,35

Shift

4

7

Foaming agent, l

1 m3

0,8

0,7

Shift

16

14

* Mixes can be corrected in view of the Customer’s raw materials’ peculiar properties.