Automated line for non-autoclave foamed concrete blocks’ production with flue ash as a filling agent (capacity 40 m3 per shift)

 


 

#

Item

Q-ty

1

Complex of design and technological development on non-autoclave concrete  production

1

 

- process design of the line;  
- layout arrangements (plan of equipment placement) on customer’s areas); 
- estimation of company’s work pattern and production plan; 
- estimation of acceptance and storage site of raw materials and components; 
- estimation of mixing site; 
- equipment selection and specification; 
- description of non-autoclave concrete products’ manufacturing techniques; 

 

 

- Technologist’s visit for start-up of the line, development of processing methods for products manufacturing, and also staff training.

 

 

- Development of individual process regulations of goods’ production.

 

Sector of storage, preparation and feeding of raw materials 

1

Silo for consumable materials storage  V – 52m3 (it is possible to provide schemes for individual processing)

2

 

List of equipment:

 

 

Filter

 

 

Feeding pipeline

 

 

Ladder

 

 

Hatch

 

 

Head guard

 

 

Aeration system

 

 

Collector

 

 

Vibrator

 

 

Cement shuttle

 

2

Cement screw conveyor (L - 5 m*, gear motor (Italy), N – 3  kW)

1

3

Flue ash screw conveyor  (L - 5 m*, gear motor (Italy), N – 3  kW)

1

4

Water treatment complex*

 

 

List of equipment:

 

 

Bin for storage and warming of water (V – 1,0 m3)

1

 

Electric boiler (24 kW)

1

 

Circulating pump

1

 

Water boosting pump

1

 

Float switch

1

 

Solenoid valve

1

 

One-way valve

1

 

DV-1700 Electronic water gauge

1

 

Control panel

1

 

Frame

1

 

Switching system

1

Mixing sector

1

Platform* (it is possible to provide schemes for individual processing)

1

2

Electronic control system*

1

3

Weigh hopper (weighing capacity range to 1000 kg)

1

 

List of equipment:

 

 

Strain sensors

 

 

Disk shutter with pneumatic drive

 

 

Vibrator

 

4

RSG -900 Mixer for foamed concrete (with embedded  foam generator)

1

5

Compressor (capacity from 500 l/min)

1

 

Thermal treatment sector

Thermal treatment cases are made by customer according to the project

Sawing sector

 1

ARK Automated cutting set for sawing foam concrete mass both vertically and horizontally with saw bands*

1

 

List of equipment:

 

 

Rail tracks

 

 

Transfer cart

 

2

Mould for foamed concrete filling (V – 0,85 m3

47 

* Final cost is determined after the stage of design in view of a placement. 

*Cost of the line will fall significantly if customer makes or purchases storages for raw materials on his own.

 

 

List of additional equipment and  materials for  non-autoclave foamed concrete blocks’ production

#

Item

Q-ty

1

JC-10 jaw crusher (crushing of top and cut-off of mass)

1

Special vehicles

1

Automated forklift             

1

2

Front-end forklift   

1

Additional equipment

3

Stocking hydraulic carts

2

4

Household equipment, tools

 

Other

Consumption per month (25 work. days)

5

Pallets for blocks stacking (reusable), pcs.

1000

6

Machine for strapping with polypropylene type, 2pcs.

---

7

Polypropylene string, m

15000

8

Wrap tape, m

30000

  • Area of production site required 600-800 m2.
  • Ceilings height min 6 m*
  • Temperature indoor min +15..+200С
  • Electric power required 50-60 kW/hr
  • Water system required.
  • Staff required – 6 persons, technologist/supervisor – 1 person.

 

Material consumption.* 

Mark on average density

D 600

D 800

 

Material consumption

Cement, t

1 m3

0,3

0,34

    Shift

24

27,2

Flue ash, t

1 m3

0,205

0,35

    Shift

16,4

28

      Foaming agent, l

1 m3

0,8

0,7

    Shift

64

56

Admixtures, kg

1 m3

2,1

2,38

    Shift

168

190,4

* Mixes can be corrected in view of the Customer’s raw materials’ peculiar properties.