Polystyrene concrete. Line capacity 20 m3 per shift


     #     

Item

    Qty    

1

Complex of design and technological development on polystyrene concrete production

1

- process design of the line;
- layout arrangements (plan of equipment placement) on customer’s areas);
- estimation of company’s work pattern and production plan;
- estimation of acceptance and storage site of raw materials and components;
- estimation of mixing site;

- estimation of foaming area;
- equipment selection and specification;
- description of polystyrene concrete products’ manufacturing techniques;

-Technologist’s visit for compositions selection, development of processing methods for products manufacturing, and also staff training.

-Development of individual process regulations of goods’ production.

Sector of storage, preparation and feeding of raw materials

1

Silo for cement storage, 50 t (set of drawings)

1

List of equipment:

Filter

Feeding pipeline

Ladder

Hatch

Head guard

Aeration system

Collector

Vibrator

Cement shuttle

2

Cement screw conveyor *

(L - 6 m*, gear motor (Italy), N – 4 kW)

1

3

Water treatment complex (N – 27 kW)

1

List of equipment:

Bin for storage and warming of water (V – 1,0 m3)

2

Electric boiler (24 kW)

1

Circulating pump

1

Water boosting pump

1

Float switch

1

Solenoid valve

1

One-way valve

1

DV-1700 Electronic water gauge

1

Control panel

1

Frame

1

Switching system

1

EPS Foaming area

1

PND-500 Pre-foamer (N – 3,3 kW)

1

List of equipment:

Polystyrene foaming machine

1

Intake hopper for raw materials

1

Intake hopper for secondary foaming

1

Raw material feeding screw

1

Screw feeding granules for secondary foaming

1

Frame

1

Control panel

1

2

PGES-50 Steam generator (N – 40 kW, 50 kg/hr)

1

3

EPS granules drying machine (N – 17 kW)

1

List of equipment:

Drying machine body

1

Electric calorific installation SFOC-16

1

Low pressure radial fan (1,5*3000)

1

Control panel

1

4

EPS granules ageing hopper 40 m3(set of drawings)

3

5

Pneumatic transport system (N – 3 kW)

1

List of equipment:

Low pressure radial fan (1,5*3000)

2

Galvanized pipeline

Dampers

Inserts, bypasses

Mixing section

1

Bridge (set of drawings)

1

2

Electronic control system*

1

3

Cement weigh batcher

(weighing capacity range to 1000 kg)

1

List of equipment:

Strain sensors

4

Disk shutter with pneumatic drive

1

El. Vibrator EV-320 (N – 0,2 kW)

1

4

EPS volumetric batcher 1,0 m3

1

5

Polystyrene concrete mixer RS -1000

(with embedded gerotor pump, N – 11 kW)

1

6

C200LB40 compressor (8-10 atm., 500 l/min)

1

Thermal treatment sector

Thermal treatment chambers are to be made by a customer according to design

Sawing sector

1

RK-3 Cutting set for sawing mass onto blocks of specified sizes + grapple for mass (N – 2,2 kW)

1

2

Mould for filling FM-1,47 m3

(V – 1,47 m3)

14

*Final cost is determined after the stage of design in view of a placement

List of auxiliary equipment and materials (to be purchased by a customer)

Special vehicles

     1     

Forklift (2-3 tons)

1

Auxiliary equipment

2

Ventilation system (supply&exhaust)

1

3

Stocking hydraulic carts

2

4

Household equipment, tools

Other

Packing equipment and materials

Consumption per month (25 work days)

5

Pallets for blocks stacking (reusable), pcs.

500

6

Machine for strapping with polypropylene type, 1pc

---

7

Polypropylene string, m

7500

8

Wrap tape, m

15000

  • Area of production site required 300 m2 and more
  • Temperature indoor min +15..+200 С
  • Electric power required 100-120* kW/hr
  • Water system required.
  • Staff required – 4 persons, technologist/supervisor – 1 person.

Materials consumption.*

Mark by average density

  D 200  

  D 300  

  D 400  

  D 500  

Materials consumption

Cement, t

  1 m3  

0,2

0,25

0,35

0,4

  Shift  

4

5

7

8

EPS, m3

1 m3

0,6-0,8

0,6-0,8

0,6-0,8

0,6-0,8

Shift

12-16

12-16

12-16

12-16

Air retaining substance, kg

1 m3

0,25

0,2

0,15

0,12

Shift

5

4

3

2,4

             *Mixes can be corrected in view of the Customer’s raw materials’ peculiar properties.