Polystyrene concrete. Line capacity 80 m3 per shift

 

 

#

Item

Q-ty

1

Complex of design and technological development on polystyrene concrete production

1

 

 - process design of the line;    
 -  layout arrangements (plan of equipment placement) on customer’s areas);   
 -  estimation of company’s work pattern and production plan;   
 -  estimation of acceptance and storage site of raw materials and components;   
 -  estimation of mixing site; 

 - estimation of foaming area;  
 -  equipment selection and specification;   
 - description of polystyrene concrete products’ manufacturing techniques; 

 

 

 - Technologist’s visit for compositions selection, development of processing methods for products  manufacturing, and also staff training.

 

 

 - Development of individual process regulations of goods’ production.

 

Sector of storage, preparation and feeding of raw materials

1

 Silo for cement storage, 50 t (set of drawings)

1

 

 List of equipment:

 

 

 Filter

 

 

 Feeding pipeline

 

 

 Ladder

 

 

 Hatch

 

 

 Head guard

 

 

 Aeration system

 

 

 Collector

 

 

 Vibrator

 

 

 Cement shuttle

 

2

 Cement screw conveyor *

 (L - 6 m*, gear motor (Italy), N – 4 kW)

 1

3

 Transfer screw conveyor* (L - 2 m*, reverse, gear motor (Italy), N – 3 kW)

1

4

 Water treatment complex (N – 27 kW)

1

 

 List of equipment:

 

 

 Bin for storage and warming of water (V – 1,0 m3)

2

 

 Electric boiler (24 kW)

1

 

 Circulating pump

1

 

 Water boosting pump

1

 

 Float switch

1

 

 Solenoid valve

1

 

 One-way valve

1

 

 DV-1700 Electronic water gauge

1

 

 Control panel

1

 

 Frame

1

 

 Switching system

1


EPS Foaming area

1

 PND-500 Pre-foamer (N – 3,3 kW)

1

 

 List of equipment:

 

 

 Polystyrene foaming machine

1

 

 Intake hopper for raw materials

1

 

 Intake hopper for secondary foaming

1

 

 Raw material feeding screw

1

 

 Screw feeding granules for secondary foaming

1

 

 Frame

1

 

 Control panel

1

2

 PGES-50 Steam generator (N – 40 kW, 50 kg/hr)

1

3

 EPS granules drying machine (N – 17 kW)

1

 

 List of equipment:

 

 

 Drying machine body

1

 

 Electric calorific installation SFOC-16

1

 

 Low pressure radial fan (1,5*3000)

1

 

 Control panel

1

4

 EPS granules ageing hopper 40 m3(set of drawings)

4

5

 Pneumatic transport system (N – 3 kW)

1

 

 List of equipment:

 

 

 Low pressure radial fan (1,5*3000)

2

 

 Galvanized pipeline

 

 

 Dampers

 

 

 Inserts, bypasses

 

Mixing section

1

 Bridge(set of drawings)

1

2

 Electronic control system*

1

3

 Cement weigh batcher

 (weighing capacity range to 1000 kg)

1

 

 List of equipment:

 

 

 Strain sensors

4

 

 El. Vibrator EV-320 (N – 0,2 kW)

1

4

 EPS volumetric batcher 1,0 m3

2

5

 Polystyrene concrete mixer RSG -900 

 (with embedded foam generator, N – 5,5 kW)

2

6

 C200LB40 Compressor (8-10 atm., 500 l/min)

1

7

 Gerotor pump GN-10 (N – 5,5 kW)

1

Thermal treatment sector

Thermal treatment chambers are to be made by a customer according to design

Sawing sector

1

 ARK Automatic cutting set for vertical and horizontal sawing of mass with saw bands*

 (N – 13 kW)

2

 

 List of equipment:

 

 

 Rail tracks (L – 2,4 m)

2

 

 Remote control console

1

2

 Mould for filling FM-0,85 m3

 (V – 0,85 m3)

94

 * Final cost is determined after the stage of design in view of a placement 

 

List of auxiliary equipment and materials (to be purchased by a customer)

 Special vehicles

 1 

 Forklift (2-3 tons)           

1

 Auxiliary equipment

2

 Ventilation system (supply&exhaust)

1

3

 Stocking hydraulic carts

3

4

 Household equipment, tools

 

 Other

 Packing equipment and materials

Consumption per month (25 work days)

5

 Pallets for blocks stacking (reusable), pcs.

2000

6

 Machine for strapping with polypropylene type, 2pcs

---

7

 Polypropylene string, m

30000

8

 Wrap tape, m

60000

  • Area of production site required 1000-1200 m2
  • Ceilings height min 6m*
  • Temperature indoor min +15..+200 С
  • Electric power required 100-120* kW/hr
  • Water system required.
  • Staff required – 10 persons, technologist/supervisor – 1 person.

 

Materials consumption*

Mark by average density

D 200

D 300

D 400

D 500

 

Materials consumption

Cement, t

1 m3

0,2

0,25

0,35

0,4

Shift

16

20

28

32

EPS, m3

1 m3

0,6-0,8

0,6-0,8

0,6-0,8

0,6-0,8

Shift

48-64

48-64

48-64

48-64

Air retaining substance, kg

1 m3

0,25

0,2

0,15

0,12

Shift

20

16

12

9,6

* Mixes can be corrected in view of the Customer’s raw materials’ peculiar properties.

  Have questions?