+7 913-923-66-02
Manual loading line for polystyrene concrete and foamed concrete blocks’ production
(capacity 10 m3 per shift)
1. PGES-50 Steam generator
2. Dryer for polystyrene granules
3. PND-500 Pre-Expander
4. Ageing bunkers
5. Pneumatic system
6. Volumetric batcher of polystyrene granules
7. Water meter
8. RS -1000 Mixer
9. FM-1,47 m3 Moulds
10. RK-3 Cutting set
11. Storage area for finished product
|
# |
Item |
Q-ty |
|
1 |
DV- 1700 Water meter |
1 |
|
2 |
Water pump 17 m3/h |
1 |
|
Sector of EPS foaming | ||
|
1 |
PND-500 Pre-Expander |
1 |
|
2 |
PGES-50 Steam generator |
1 |
|
3 |
Dryer for EPS granules |
1 |
|
4 |
Ageing bunker for EPS granules 40 m3 (it is possible to provide schemes for individual processing) |
2 |
|
5 |
Pneumatic system* |
1 |
|
|
List of equipment: |
|
|
|
Air fans |
|
|
|
Pipeline |
|
|
|
Gates |
|
|
|
Plugs, adapters |
|
|
Mixing sector | ||
|
1 |
Volumetric batcher of EPS granules 1 m3 |
1 |
|
2 |
RS-1000 mixer of polystyrene concrete (with embedded gerotor pump) |
1 |
|
Thermal treatment sector Thermal treatment cases are made by customer according to the project | ||
|
Sawing sector | ||
|
1 |
RK-3 Cutting machine for sawing mass concrete on blocks of definite size + grip for mass |
1 |
|
2 |
Mould for massive filling (V – 1,47 m3) *(it is possible to provide schemes for individual processing) |
7 |
* Final cost is determined after the stage of design in view of a placement
Area of production site required min 300 m2
Temperature indoor min +15, +200 С
Electric power required 30-50* kW/hr
Water supply required.
Staff required – 4 persons, technologist/supervisor – 1 person.
|
Additional services | ||
|
1 |
Visit of our technologist for equipment adjustment, proportioning, development of processing methods for make-up of polystyrene concrete and foam concrete using raw materials of the Customer, and also staff training |
By agreement |
|
List of additional equipment and materials for polystyrene concrete blocks’ production | ||
|
# |
Item |
Q-ty |
|
Special vehicles | ||
|
1 |
Automated forklift (2-3tons) |
1 |
|
Additional equipment | ||
|
2 |
Balanced ventilation system |
1 |
|
3 |
Stocking hydraulic carts |
1 |
|
4 |
Household equipment, tools |
|
|
Other | ||
|
Consumption per month (25 work. days) | ||
|
5 |
Pallets for blocks stacking (reusable), pcs. |
500 |
|
6 |
Machine for strapping with polypropylene type, 1 pc. |
--- |
|
7 |
Polypropylene string, m |
7000 |
|
8 |
Wrap tape, m |
15000 |
Material consumption (polystyrene concrete).*
|
Mark by average density |
D 200 |
D 300 |
D 400 |
D 500 | ||
|
Material consumption |
Cement, t |
1 m3 |
0,2 |
0,25 |
0,35 |
0,4 |
|
Shift |
4 |
5 |
7 |
8 | ||
|
EPS granules, m3 |
1 m3 |
1 |
1 |
1 |
1 | |
|
Shift |
20 |
20 |
20 |
20 | ||
|
Admixture, kg |
1 m3 |
0,6 |
0,5 |
0,4 |
0,3 | |
|
Shift |
12 |
10 |
8 |
6 | ||
Material consumption (foamed concrete).*
|
Mark by average density |
D 450 |
D 500 | ||
|
Material consumption. |
Cement, t |
1 m3 |
0,43 |
0,45 |
|
Shift |
17,2 |
18 | ||
|
Foaming agent, kg |
1 m3 |
0,9 |
0,8 | |
|
Shift |
36 |
32 | ||
* Mixes can be corrected in view of the Customer’s raw materials’ peculiar properties.
