Manual loading line for polystyrene concrete and foamed concrete blocks’ production  
(capacity 20m3 per shift)

 


 

1. Steam generator    
2. Dryer for EPS granules
3. PND-500 Automatic Pre-Expander (EPS Machine)
4. Ageing bunkers
5. Pneumatic system
6. Volumetric batcher of polystyrene granules
7. Water meter  
8. RS-1000 Mixer
9. Moulds  FM-1,47 m3
10. RK-3 Cutting set
11. Storage area for finished product


 

#

Item

Q-ty

Sector of storage, preparation and  feeding of raw materials

1

DV-1700 Water meter

1

2

Water pump 17 m3/h

1

Sector of EPS foaming

1

PND-500 Pre-Expander

1

2

PGES-50 Steam generator

1

3

Dryer for EPS granules

1

4

Ageing bunker for EPS granules 40 m3 (it is possible to provide schemes for individual processing)

2

5

Pneumatic system*

1

 

List of equipment:

 

 

Air fans

 

 

Pipeline

 

 

Gates

 

 

Plugs, adapters

 

Mixing sector

1

Volumetric batcher of polystyrene granules 1 m3

1

2

RS-1000 mixer of polystyrene concrete  (with embedded  gerotor pump)

1

Thermal treatment sector

Thermal treatment cases are made by customer according to the project

Sector of polystyrene concrete mass sawing

 1 

RK-3 Cutting set for sawing of mass on blocks of definite sizes + mass gripper 

 1

2

Mould for concrete filling (V – 1,47 m3) (it is possible to provide schemes for individual processing)*

14

* Final cost is determined after the stage of design in view of a placement.  

 

Area of production site required min - от 300 m2

Temperature indoor min +15, +200 С

Electric power required 30-50* kW/hr

Water supply required.

Staff required – 4 persons, technologist/supervisor – 1 person.

 

 

Additional services

1

Visit of our technologist for equipment adjustment,   proportioning, development of processing methods for make-up of polystyrene concrete and foam concrete using raw materials of the Customer, and also staff training

By agreement

List of additional equipment and  materials for  polystyrene concrete blocks’ production 

#

Item

Q-ty

Special vehicles

 1 

Automated forklift  (2-3tons)           

1

Additional equipment

2

Balanced ventilation system

1

3

Stocking hydraulic carts

1

4

Household equipment, tools

 

Other

Consumption per month (25 work. days)

5

Pallets for blocks stacking (reusable), pcs.

500

6

Machine for strapping with polypropylene type, 1 pc.

---

7

Polypropylene string, m

7000

8

Wrap tape, m

15000

 

Material consumption (polystyrene concrete).* 

Mark by average density

D 200

D 300

D 400

D 500

Material consumption

Cement, t

1 m3

0,2

0,25

0,35

0,4

 Shift

4

5

7

8

Polystyrene granules, m3

1 m3

1

1

1

1

Shift

20

20

20

20

Admixture, kg

1 m3

0,6

0,5

0,4

0,3

Shift

12

10

8

6

 

Material consumption (foamed concrete).*

Mark by average density

D 450

D 500

 

Material consumption

Cement, t

1 m3

0,43

0,45

Shift

17,2

18

Foaming agent, kg

1 m3

0,9

0,8

Shift

36

32

* Mixes can be corrected in view of the Customer’s raw materials’ peculiar properties.