+7 913-923-66-02
(capacity 20m3 per shift)
1. Steam generator
2. Dryer for EPS granules
3. PND-500 Automatic Pre-Expander (EPS Machine)
4. Ageing bunkers
5. Pneumatic system
6. Volumetric batcher of polystyrene granules
7. Water meter
8. RS-1000 Mixer
9. Moulds FM-1,47 m3
10. RK-3 Cutting set
11. Storage area for finished product
|
# |
Item |
Q-ty |
|
Sector of EPS foaming
|
||
|
1 |
PND-500 Pre-Expander (N - 3,3kW) |
1 |
|
2 |
PGES-50 Steam generator (N – 35 kW, 50 kg/hour) |
1 |
|
3 |
Dryer for EPS granules (N – 3 kW) |
1 |
|
4 |
Ageing bunker for EPS granules 40 m3 (it is possible to provide schemes for individual processing) |
3 |
|
5 |
Pneumatic system (N – 3 kW) |
1 |
|
Mixing sector
|
||
|
1 |
Volumetric batcher of polystyrene granules 1 m3 (V – 1,0 m3 ,N – 12 kW) |
1 |
|
2 |
RS-1000 mixer of polystyrene concrete (with embedded gerotor pump) |
1 |
|
Thermal treatment sector Thermal treatment cases are made by customer according to the project
|
||
|
Sector of polystyrene concrete mass sawing
|
||
|
1 |
RK-3 Cutting set for sawing of mass on blocks of definite sizes + mass gripper (N – 3 kW) |
1 |
|
2 |
Mould for concrete filling (V – 0,84 m3) (it is possible to provide schemes for individual processing)* |
24 |
* Final cost is determined after the stage of design in view of a placement.
Area of production site required min - от 300 m2
Temperature indoor min +15, +200 С
Electric power required 30-50* kW/hr
Water supply required.
Staff required – 4 persons, technologist/supervisor – 1 person.
|
Additional services
|
||
|
1 |
Visit of our technologist for equipment adjustment, proportioning, development of processing methods for make-up of polystyrene concrete and foam concrete using raw materials of the Customer, and also staff training |
By agreement |
|
List of additional equipment and materials for polystyrene concrete blocks’ production
|
||
|
# |
Item |
Q-ty |
|
Special vehicles |
||
|
1 |
Automated forklift (2-3tons) |
1 |
|
Additional equipment |
||
|
2 |
Balanced ventilation system |
1 |
|
3 |
Stocking hydraulic carts |
1 |
|
4 |
Household equipment, tools |
|
|
Other |
||
|
Consumption per month (25 work. days) |
||
|
5 |
Pallets for blocks stacking (reusable), pcs. |
500 |
|
6 |
Machine for strapping with polypropylene type, 1 pc. |
--- |
|
7 |
Polypropylene string, m |
7000 |
|
8 |
Wrap tape, m |
15000 |
Material consumption (polystyrene concrete).*
|
Mark by average density |
D 200 |
D 300 |
D 400 |
D 500 |
||
|
Material consumption |
Cement, t |
1 m3 |
0,2 |
0,25 |
0,35 |
0,4 |
|
Shift |
4 |
5 |
7 |
8 |
||
|
Polystyrene granules, m3 |
1 m3 |
1 |
1 |
1 |
1 |
|
|
Shift |
20 |
20 |
20 |
20 |
||
|
Admixture, kg |
1 m3 |
0,6 |
0,5 |
0,4 |
0,3 |
|
|
Shift |
12 |
10 |
8 |
6 |
||
Material consumption (foamed concrete).*
|
Mark by average density |
D 450 |
D 500 |
||
|
Material consumption |
Cement, t |
1 m3 |
0,43 |
0,45 |
|
Shift |
17,2 |
18 |
||
|
Foaming agent, kg |
1 m3 |
0,9 |
0,8 |
|
|
Shift |
36 |
32 |
||
* Mixes can be corrected in view of the Customer’s raw materials’ peculiar properties.
